The world's first Cartridge type consumable adopted.
Cutting cost has been more lower.
Twister Plasma cutting machine
The new-style torch which cartridge-ized consumables is adopted.
It isn't necessary to put consumables together and it also improved
the cutting quality by accuracy improvement of a torch chip.
Double the life counts of consumable compared with conventional type Furthermore the price becomes lower by cartridge-ization.
Another 30kw power supply can be added to the oriiginal 30kw power supply as a option. Max 60kw output can be cut maximum 36mm-thick mild steel.
Inclination of the cut section which was disadvantage of the plasma is adjusted. And approximately 0 (within 1.5 degree) of bevel angle in the product side can be achieved.
Movie:Twister Gas flow
Twister brings excelent cutting quality by 4 kinds of cutting conditions which are for small, medium, big size holes and contour.
Not only 4 kinds of cutting conditions are automatically set, But also gas flow as well as cutting speed and the gap hight are automatically optimized.
Movie:Main gas flow control
The better environment is maintained by push-pull dust collecting system that prevent a hume to spread out. Also dust collecting system works efficiently in the devided section with damper where a cutting head is working.
Movie:Push-Pull dust collecting system
Movie:Push-Pull dust collecting system
As standard, Marking and punching can be done by using Argon gas instead of plasma gas.
Marking is used for determining welding position and bending line. Punching is used for determining drilling position. These are useful especially in the can manufacturing industry.
Movie:Marking function
A gas torch can be installed quickly to cut thick material.This option enable Twister to cut from thin material to 50 mm thickness.Twister is a versatile performer.
Movie:Quick change torch
Twister cutting machine
| Items | 30kW Series | Fit(18kW) Series | |||
|---|---|---|---|---|---|
| TFP3051 | TFP3051 High Body | TFP1548 | TFP1551 | ||
| Twister output power [kW] |
30 | 18 | |||
| Twister power unit rated utilization [%] |
100 | ||||
| Max. material thickness [mm] |
(Mild steel-O2) | 25 | 19 | ||
| (SUS304-O2) | 20 | 15 | |||
| (A5052-O2) | 15 | 8 | |||
| Max. pierce thickness [mm] |
(mild steel) | 25 | 19 | ||
| Cutting area dimension [mm] |
(X-Y) | 1525X3050 | 1220X2440 | 1525X3050 | |
| Stroke [mm] |
X-axis | 3360 | 2750 | 3360 | |
| Y-axis | 1585 | 1300 | 1600 | ||
| Z-axis | 170 | 340 | 170 (HB Spec：340) | ||
| Traverse speed [m/min] |
X-axis | 25 | |||
| Y-axis | 40 | ||||
| Z-axis | 10 | ||||
| Driving method | X, Y-axis | Rack&pinion + Linear guide | |||
| Z-axis | Ball-screw + Linear guide | ||||
| Positioning accuracy [mm] |
±0.1/300 | ||||
| Positioning repeatability [mm] |
±0.05 | ||||
| Smallest input increment [mm] |
0.001 | ||||
| Type | FANUC 0i-MD |
| Screen | 10.4 inch color LCD |
| Tape memory length | 1280m (512KB) |
| Number of controlled axes | 3 axes (X, Y, Z) |
| Number of simultaneously controlled axes | Max. 3 axes |
| Programming input output method | CF card, USB memory |
| Programming input/entry number | 400 |
| Programming editing function | Alter/Insert/Delete |
| Easy coordinate detection function | Standard |
| Background editing function | Standard |
| Dilatation tape editing function | Standard |
Toshin Kougyo bought Komatsu Plasma TP3051-23.
This customer has run Komatsu Plasma KPD1251(1996),TFP3051-21(2001) and the other brand also.
The nozzle life lasts 2 days in the cutting of the mild steel in the range between 6 mm and 12 mm thickness.
This nozzle life is 2 times compared with conventional.
The consumable price became lower and the cutting cost became dramaticaly lower.
One oxygen gas cylinder lasts 2 days and one nitrogen cylinder lasts 10 days in consumption.Cutting quality is excelent. They think that they should have bought eariler.
Sato Iron Works bought TFP3051 with new type of torch in January.
The painted steel and the steel provided from the ship-builder are mainly cut.
Those plate thickness is between 6 mm and 12 mm.
TFP3051 makes productivity 2 times compared with KPD0951 that was replaced.
Especially the customer evaluates that the scrap processing function is very usefull Also the customers who visited Sato Iron Works are surprised at the good working environment that no fume comes out of plasma machine.
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